Fully automatic vacuum with immersion machine maintenance work must be done
Our Dongguan Hui Yue technology automatic vacuum with dipping machine automatic operation procedures: into the product -- cover -- Vacuum 1 -- Ma Dasheng 1 - soak 1 motor rise 2: soak 2 - Exhaust 1 motor fall - vacuum 2, drip dry exhaust 2 - complete (alarm) -- open the cover to remove the product. The following is small with everyone from the Hui Hui more automatic solutions vacuum impregnation machine maintenance and matters needing attention.
1, the power to confirm the normal voltage, the normal equipment components.
2, due to the impregnation inside the object of many small pores and gaps were air medium, to the product performance is stable, accurate data, no noise, surface smooth, uniform and complete sealing, it must be with a liquid substance (insulating oil) filling the pores and gaps, so draw these gaps in the air and ensure higher vacuum degree to make insulating oil well into the, to ensure the products impregnation quality.
3, must daily check Wangwang, pump in operation level should not less than 1 / 2 of the oil lens, such as less than oil lens 1 / 2 mark, you should oil about 2 / 3 of the oil to the mirror.
4, the new pump for the first time working for 100H to change. After the oil should be determined according to the condition. Change the oil every 100-150 hours. Such as working time less than 500H, at least half a year for oil. If there is pollution, will be more frequent oil. You must stop the pump and the inlet air. In addition, the pump should be hot. From the place of the oil drain plug in the oil, when the oil to stop the flow when the oil on the plug to start the vacuum pump for a few seconds, and then spin off the oil plug to put the remaining oil. Tighten the drain plug, and then add new oil by gas export (oil should be disposed of in accordance with environmental regulations)
5, vacuum pump with oil should be in accordance with the requirements of DIN51506VC grade. This machine adopts CG68-100 special vacuum pump oil. The machine oil 0.5L (random distribution of oil 1L)
6, pollution screening program will result in the increase of motor output power. When the pump is working in the exhaust gas outlet, it is necessary to replace the exhaust screening program. Remove exhaust exhaust filter cover spring, exhaust filter out replacement. (installing a new sealing ring for the new exhaust screening program
7, regular check, clean air filter (each 300H replacement) and Lin intake method.
8, in order to ensure the safe operation of the vacuum pump, should use the original accessories and accessories. When the model and class of the spare parts ordering please tell the pump accessories
9, a regular cleaning of the vacuum chamber volume liquid to prevent fluid coagulation and corrosion sealing element
10, long-term need to empty the vacuum chamber volume liquid, to prevent the fluid from the coagulation and corrosion sealing element
11, check the fan cover. The pollution of the fan housing will reduce the amount of cooling air and lead to the vacuum pump.
12, in time to clean the grinding and scraping of the sealing strip and sealing surface of debris to ensure the sealing performance. The exhaust valve or the case of a leak in the case of a leak should be qualified to run after the operation.
13, vacuum machine should operate at ambient temperature of 5 degrees in the range of 40C. When the ambient temperature is high, temperature, viscosity decrease, increase the saturated vapor pressure, cause the limit vacuum degree decline, we should strengthen the ventilation and heat dissipation. Low temperature of the environment is easy to wear and tear of the pump core.
14, the vacuum pump is not suitable for the pumping of metal corrosion, chemical reaction to the pump oil, containing particles of dust gas and oxygen containing high explosive gas.
15, the power supply is switched on after pay attention to vacuum pump motor running direction (in the direction of the arrow shall prevail, if the direction is not correct, swapping motor three connection head any two connection).
16, maintain the panel cleaning, non professional maintenance personnel do not open the main circuit board! The board between the interlayer cannot pile up any debris, to prevent leakage and short circuit.
17, pay attention to the motor and the machine shell to ensure the safety of electricity!
18 touch screen, please protect, keep clean, do not use sharp scratches or hard bump pressure. Without the authorization of the company, the other people will not change or remove the internal electronic circuit system (including the assembly and the touch screen, PLC, driver, etc.). Because of the non normal operation and cause of the failure is not in the scope of the warranty, and the joint and several liability caused by the safety of your company.
19, free of responsibility
19.1 customers due to improper use, resulting in varnish to enter the pump body second triggered vacuum pump failure, our will not bear the responsibility of maintenance free;
19.2 because of the lack of lubricating oil in the vacuum pump and the failure of the vacuum pump, it does not belong to the scope of insurance, we will not be responsible for free maintenance;
19.3 daily maintenance and use should be strictly in accordance with the instructions to perform, such as not in accordance with the specification requirements and lead to failure because of, also do not belong to the scope of insurance, our will not bear the responsibility of maintenance free.
